Manufacturing · Engineering · Product Design · Operations

We turn product ideas
into manufactured reality.

Practical mechanical engineering and operations support for Australian product-led businesses. 20+ years of hands-on experience, helping you turn physical ideas into manufactured products without the cost of a full-time engineering team.

M
Manufacturing
E
Engineering
P
Product Design
O
Operations
Why teams choose MEPO
20+ Years Experience
Australian Based
No Lock-in Contracts
Trusted by Product Founders
The questions we keep hearing

You should not have to become an engineer to make confident product decisions.

Most founders we meet have a promising product, real demand and a head full of supplier quotes. What they do not have is a senior engineer in the room asking the right questions before the money goes out the door.

01 Is this product actually manufacturable?
02 Am I being overcharged by my supplier?
03 Why does production keep taking longer than planned?
04 What should I fix before I commit to tooling?
05 Can this product scale without becoming a mess?
06 What do I need to own and document before I grow?

If any of these sound familiar, you are exactly who we built MEPO for.

How Can We Help

Three ways we work with product brands.

Engineering & Design Support

01 / Build It Right

Design products that can actually be made.

Mechanical engineering, CAD, Design for Manufacturing, prototyping, reverse engineering, materials and 3D printing. We pressure test the design before you commit to tooling or a production run.

  • Product design and development
  • CAD and 2D/3D modelling
  • Design for Manufacturing reviews
  • Prototyping and 3D printing
  • Reverse engineering and scanning
  • Material recommendations
Manufacturing & Operations

02 / Make It Efficient

Cut the chaos out of production.

Process optimisation, workflow reviews, bottleneck identification, supplier readiness and production documentation. Less guesswork, more control, fewer expensive surprises.

  • Process optimisation
  • Production workflow reviews
  • Bottleneck identification
  • Manufacturing process mapping
  • Supplier readiness reviews
  • Cost and waste improvements
Product Launch & Scale

03 / Scale It Smart

Senior expertise without a full-time hire.

Fractional COO support, operations advisory, manufacturing implementation, project management and supplier coordination. The experienced person in the room, when you need them.

  • Fractional COO support
  • Operations advisory
  • Manufacturing implementation
  • Project management
  • Local and offshore supplier support
  • Scaling systems and planning
How it works

Three steps to clarity on your product.

01

Book a free discovery call

A short, no-pressure call to understand your product, where you are stuck and what you want to achieve.

02

We review your product or process

We dig into the design, manufacturing approach, supplier setup or operations, and identify the practical issues.

03

You get a clear action plan

Plain-English recommendations you can act on yourself, or with our continued support. No jargon, no fluff.

Book a free discovery call →

Services & Pricing

Our Services

Three tiers. No lock-in. Start where it makes sense for you.

Tier 01

Audits & Reviews

Fixed-fee entry points. Low commitment, high clarity.

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IP Protection Audit

Protect your design from reverse engineering

Brands manufacturing overseas or preparing to engage an overseas factory.

  • Review of current design documentation
  • Identification of reverse-engineering vulnerabilities
  • Recommendations for design protection strategies
  • Supplier agreement and NDA guidance
  • Written risk and action report
Book a Free IP Audit Call →
Tier 02

Project Work

Scoped, time-bound projects. Priced per project.

Product Design & Development

Concept to manufacturable design

Founders with a validated idea who need hands-on mechanical engineering and design.

  • Industrial and mechanical design
  • CAD modelling and technical drawings
  • DFM and materials specification
  • Prototype coordination
  • Supplier-ready documentation
Enquire About Product Design →

Product Redesign & Optimisation

Reduce cost, improve quality, update for new markets

Brands with an existing product needing a cost reduction, quality improvement or market update.

  • Design and cost analysis
  • Updated CAD and documentation
  • Supplier review and recommendations
  • Pre-production sample review
Enquire About Product Redesign →

Manufacturing Process Improvement

Documented improvement plan and implementation support

Small to medium manufacturers with inefficient processes, high waste or inconsistent output quality.

  • Current state process audit
  • Future state design and roadmap
  • Supplier engagement support
  • Implementation oversight
Enquire About Process Improvement →
Tier 03

Ongoing Support

Retained monthly engagements. Reviewed every 90 days.

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Growth

Fractional COO · 16 hrs/month

Businesses in growth phase with active engineering, manufacturing or operations challenges.

  • Everything in Essentials
  • Fortnightly strategy sessions
  • Supplier negotiation support
  • Production and quality oversight
  • Process documentation
Book a Free Growth Call →
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Scale

Fractional COO · 32 hrs/month

Established businesses with complex operations, multiple suppliers or significant production volume.

  • Everything in Growth
  • Weekly embedded support
  • Full operations management
  • New product introduction support
Book a Free Scale Call →
What clients say

Senior engineering judgement, in plain English.

"

We'd been going in circles with our supplier for six months. MEPO came in, identified the actual problem in the first week, and had us back on track within a month.

James R.

Founder, Consumer Products Brand

"

The DFM review alone saved us from an expensive tooling mistake. Having someone who's actually run a manufacturing operation made all the difference.

Priya M.

Product Director, Homewares Brand

"

We needed a fractional ops lead who could hit the ground running. MEPO understood our supply chain challenges immediately and brought structure to what had been total chaos.

David M.

CEO, Outdoor Goods Brand

About MEPO

Engineering without the ego.

Built by people who've actually run the factory floor.

MEPO was built on 20+ years of hands-on experience across mechanical engineering, product design, manufacturing and operations. The team behind MEPO has held senior roles including Head of Operations and General Manager at manufacturing businesses, responsible for production planning, supplier management, quality systems, workforce, and commercial outcomes across complex, high-volume operations, working across New Zealand, the United Kingdom, Australia and with Chinese production facilities.

That background means we understand what actually happens between the design file and the finished product: the supplier conversations that go wrong, the tolerance issues that only appear at scale, the procurement decisions that blow your cost of goods (COGS), and the production floor dynamics that no textbook covers. We've lived it, managed it, and fixed it.

Most of our clients are product founders, e-commerce brands and small to medium manufacturers who need that same level of senior expertise without the cost of a full-time hire. We work inside your problem, not around it. We bring the perspective of someone who has sat in the seat, made the hard calls, and knows what actually gets results on the factory floor.

What we stand for

01

Direct

We tell you what we see. No fluff, no corporate softening.

02

Embedded

We work inside your problem, not around it.

03

Experienced

Real manufacturing environments. Not advisory from the outside.

04

Accountable

We own outcomes, not just deliverables.

"Your product should belong to you, not your factory."

Book a Free Call →
Frequently asked

Straight answers to the questions founders ask most.

Still unsure? Drop us a line at [email protected] and we will tell you honestly whether MEPO is the right fit.

No. We are based in Australia and prioritise Australian clients, but we work with NZ and UK-based brands where the scope is a good fit. Remote-first is our default for most engagements.

Book a free discovery call. In 30 minutes we can usually tell you exactly where you are stuck, what type of engagement makes sense, and whether MEPO is the right fit. No obligation.

Yes. Our expertise is in mechanical engineering, manufacturing and physical product operations. We do not work on software, purely digital products, or electronic hardware that is primarily circuit-board driven.

We work with physical, manufactured products. Primarily consumer goods, homewares, outdoor and sporting equipment, tools and industrial hardware, and general mechanical products. We apply mechanical engineering principles, so the product needs to be a physical object that requires design, manufacturing and materials consideration. We do not work on electronic, medical or compliance-heavy products.

A Design for Manufacturing (DFM) review is a structured assessment of your product design to identify issues that will make it difficult, expensive, or impossible to manufacture at scale. We review your CAD files, drawings or prototype photos, assess materials, tolerances and production/ manufacturing methods, flag supplier risks, and deliver a prioritised written report. It is the fastest way to catch problems before you commit significant tooling or production investment.

Consumer products, homewares, outdoor and sporting goods, industrial equipment, tools and hardware, and similar physical product categories. If it is designed, made and shipped, we can usually help.

We keep our client load intentionally small so we can be genuinely useful rather than stretched thin. Current availability is usually within two to three weeks of an initial call. Contact us to check.

The DFM Review and Production Bottleneck Review are our lowest-commitment entry points. They are fixed-scope, fixed-fee and deliver standalone value with no obligation to continue. For project and retainer work, minimum terms vary by scope.

Get in touch

Ready to move your product forward?

Book a free 30-minute call. No obligation, no sales pitch. Just an honest conversation about where you are at and whether we can help.

Book a Free Discovery Call →
Book a free discovery call

Tell us about your product.

A short message is enough to get started. We will read it, ask a few practical questions, and tell you honestly whether we can help.

Based in

Australia. Serving AU first, with selected NZ and UK work.

Best for

Mechanical, physical and manufactured products.